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China Suppliers Factory for Oil & Gas Drilling Mud Solid Control System - Efficient Mud Purification Solutions
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China Suppliers Factory for Oil & Gas Drilling Mud Solid Control System - Efficient Mud Purification Solutions

The solid control system is essential for the efficient management of petroleum drilling fluids, designed specifically for the separation and recycling of mud. Also referred to as the mud purification system, it effectively cleans and recycles drilling fluids. This system is ideal for oil well drilling processes ranging from 2000 to 15,000 meters. Our oil solid control system features modular combination tanks, ranging from 3 to 7 in number, ensuring optimal performance and reliability. As a leading factory and supplier in China, we are committed to providing top-quality solutions to enhance your drilling operations

    PRODUCT DESCRIPTION hyang

    The bottom of the purification tank adopts the new cone bottom structure, and the edge adopts the mud mixing system, which is not easy to settle sand. The whole circulation system is connected between the tank and the tank, and between the bin and the bin through the manifold to meet the needs of drilling operations, wherein the bottom valve of the suction manifold opens flexibly and seals reliably after closing. The entire circulation system is equipped with 5-level purification equipment, vibrating screen in supporting equipment, sand and mud cleaner, vacuum degasser and agitator, etc., to separate and treat cuttings, mud and sand particles in drilling fluid, maintain drilling fluid performance and store circulating drilling fluid. The use of drilling mud purification system reduces mud discharge pressure, and lubricated the solid wall and drill bit during drilling process. Mud circulation played a decisive role.
    Drilling mud solid control system mainly includes drilling mud tank, drilling fluid solid control equipment and electrical control equipment three parts, of which drilling fluid purification treatment equipment mainly includes shale shaker, desander, desilter, vacuum degasser, centrifuge, centrifugal pump, agitator and jet mixing equipment, liquid gas separator, etc., for some regional environmental protection requirements, It can also be equipped with drilling cuttings recovery and waste liquid treatment devices, which has achieved reasonable discharge.

    MAIN EQUIPMENT hyang

    • Mud-gas separator: break up harmful gases produced during drilling, and sulfide bubbles mixed in the mud.
    • Shale shaker: Used to screen out the solid particles greater than 76um.
    • Desander& Desilter: using the principle of swirl, separate out the 76-15um particle size of fine sand clay and other particles.
    • Decanter Centrifuge: Used for fine separation of solid particles less than 15um.
    • Mud tank: Used for circulation and storage of mud during purification and separation.
    • Centirfugal pump: Used to transport the and feeding the drilling mud to the equipments or tanks
    • Vacuum degasser: Used to treat and purify sulfides and bubbles in mud, self-priming design, degassing rate of up to 95%.
    • Other auxiliary equipment: such as weight hopper, weight pump, shear pump, etc.

    PARAMETER hyang

    Drilling Rig ZJ70/3000HP ZJ50/1500HP ZJ40/1000HP ZJ30/750HP ZJ20/550-650HP ZJ10
    Mud Tank ≥270m³/h ≥200m³/h ≥180m³/h ≥160m³/h ≥160m³/h ≥80m³/h
    Reserve Tank ≥160m³/h ≥120m³/h ≥80m³/h ≥80m³/h × ×
    Shale Shaker ≥360m³/h ≥280m³/h ≥240m³/h ≥180m³/h ≥140m³/h ≥80m³/h
    Vacuum Degasser 360m³/h 300m³/h 240m³/h √ √ ×
    Desander ≥320m³/h ≥240m³/h ≥200m³/h ≥180m³/h ≥120m³/h √
    Desilter ≥320m³/h ≥240m³/h ≥200m³/h √ × ×
    Middle Speed Centrifuge 50m³/h 50m³/h 40m³/h √ √ ×
    High Speed Centrifuge 40m³/h 40m³/h √ × × ×
    Jet Mud Mixer ≥300m³/h ≥240m³/h ≥200m³/h ≥180m³/h ≥120m³/h ≥80m³/h
    × ≥120m³/h ≥120m³/h ≥120m³/h ≥120m³/h ≥100m³/h ×
    Charging Pump ≥240m³/h ≥200m³/h ≥180m³/h ≥150m³/h ≥100m³/h

    MACHINE DISPLAY hyang

    Frequently Asked Questions

    What components are included in a drilling mud solid control system?
    The system primarily comprises three parts: a drilling mud tank, drilling fluid solid control equipment (such as shale shakers, desanders, desilters, vacuum degassers, centrifuges, and pumps), and electrical control equipment.
    How does the purification tank prevent sand from settling?
    The purification tank utilizes a new cone bottom structure combined with a mud mixing system at the edge to prevent sand from easily settling.
    What is the separation size range for a desander and desilter?
    By using the principle of swirl, the desander and desilter separate fine sand, clay, and other particles with a size range of 76 to 15um.
    What is the degassing efficiency of the vacuum degasser?
    The vacuum degasser features a self-priming design that treats and purifies sulfides and bubbles in the mud with a degassing rate of up to 95%.
    Which equipment is used to separate particles smaller than 15um?
    A decanter centrifuge is used for the fine separation of solid particles that are less than 15um in size.
    How does the system benefit the overall drilling process?
    It maintains drilling fluid performance, stores circulating drilling fluid, reduces mud discharge pressure, and lubricates the solid wall and drill bit during the drilling process.